Stephen R. Borneman, Ph.D Candidate

 

 

stephen.borneman@gmail.com

 

 

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Chapter 6 Geometric and Material Coupled Wing Model

 

6.1    Introduction 

The materially coupled composite, uniform and piece-wise uniform stepped wing beams were analysed in Chapter 4. The tapered wing configurations were then presented and discussed in Chapter 5. In this chapter, the wing model is extended to more complex configurations exhibiting not only the material but also geometrical couplings. Using a wing-box model for the wing cross-section and a circumferentially asymmetric stiffness (CAS) configuration for the composite ply lay-up, a more realistic composite wing model is generated. In the previous chapters, only material coupling was considered which arises from an unbalanced ply lay-up or symmetric stacking sequence. An additional geometric coupling arises from the cross-sectional geometry of the wing.

    The present wing model, (Figure 6‑2(a)) is modeled as a symmetric configuration where the materially coupled behaviour is characterized by bending-torsion coupled stiffness K. The added geometric coupling is a consequence of an offset of the mass centre axis, Gs, from the geometrical elastic axis, Es, denoted by xα. Any structural component located in front of the leading spar or behind the rear spar is considered not to contribute to the rigidity of the wing (Lillico, Butler, Guo and Banerjee, 1997). The omitted components do however contribute to the mass and inertia of the wing such that the mass centre, initially located at the geometric centre of the box, shifts slightly towards the rear of the wing-box (refer to Figure 6‑2(b)). 

 

6.2    Model, Hypotheses and Simplifying  Assumptions 

The proposed wing model is constructed as a wing-box, where L is the span-wise length and c is the wing chord. The lateral bending and twist displacements are governed by Euler-Bernoulli and St. Venant beam theories, respectively. Shear deformation, rotary inertia, commonly associated with Timoshenko beam theory, as well as warping effects are neglected.

     Different stacking sequence and/or thickness of the thin-walled box-beam result in different coupling behaviours. For a circumferentially asymmetric stiffness (CAS) configuration the axial stiffness, A, must remain constant in all walls of the cross-section. The coupling stiffness, B, in opposite members is of the opposite sign as stated by Armanios and Badir (1995) and Berdichevsky et al (1992). As a result of axial stiffness, A, remaining constant, the corresponding thickness must also remain constant. Chandra et al. (1990) consider a symmetric configuration for a box-beam which consists of opposite walls having the same stacking sequence, although the stacking sequences between the horizontal and vertical members need not be the same. The CAS and symmetric configurations both lead to a bending-torsion coupled response for thin-walled beams.

     The second configuration considered by Armanios and Badir (1995) and Berdichevsky et al (1992) was a circumferentially uniform stiffness configuration (CUS) where A, B, C, axial, coupling and shear stiffness, respectively, are constant throughout the circumference of the cross-section. Chandra et al. (1990) built-up similar configurations where the stacking sequence of opposite walls is of oppositely stacked, what they call anti-symmetric configuration. Anti-symmetric or CUS configurations are beyond the scope of this research and will not be discussed further. The CAS or symmetric configuration leads a bending-torsion coupled wing which will be used to model the wing-box composite plies.

Figure 6‑1: (a) 3-D drawing of a composite wing cross-section airfoil, with length = L.

Figure  6‑2:  (b) Cross-section of a wing-box, where c is the chord length, Mbox is the wing-box mass, Es and Gs are, respectively, the geometric elastic centre and mass centre axis.

 

6.3    Theory

The differential equations governing the motion for the free vibration of laminated composite wings (presented in Figures 6-1(a, b)) with geometric couplings are given by Lillico et al (1997) as:

 

                 (6.1)

                   (6.2)

 

The displacements can be assumed to have a sinusoidal variation with frequency as:

                                                   (6.3)

The Weighted Residual Method (WRM) is employed and the integral form is re-written in the following weak form

 

     (6.4)

   (6.5)

 

where two integrations by parts for the flexural portion and one integration by parts for the twisting portion have been applied. Similar to Chapter 5, by re-writing the integral equation the inter-element continuity requirements are relaxed so that once again the approximation spaces for w and f satisfy the C1 and C0 continuity requirements, respectively. Then, the resulting shear force, S(x), bending moment, M(x), and torsional moment, T(x), are: 

 

                                     (6.6)

                                       (6.7)

                                             (6.8)

 

The sign conventions are similar to those already used in Chapters 4 and 5. Boundary conditions associated to clamped-free (cantilever) structure are such that all  virtual and real displacements are zero at wing root (x=0) and all resulting forces are equal to zero at wing tip (x=L). Hence,

 

                                      (6.9)

Consequently,

                                     (6.10)

 

Expressions (6.4) and (6.5) also satisfy the Principle of Virtual Work (PVW) similar to formulation in Chapter 5. The system is then discretized by  2-node 6-DOF uniform beam elements over the length of the beam. The wing can be discretized to a local domain (i.e., reference element) where, . The uniform element virtual work expressions for bending and torsion contributions can then be written as:

 

        (6.11)

 

and

                        (6.12)

 

 

The coupling terms in equations (6.11) and (6.12) are equivalent and when written in matrix form they are only different by their dimensions. The coupling terms in the weak form retain symmetry of the final element DFE matrix. The DFE takes the average over each element (similar to the DSM) for EI(), m(), GJ(), and K(). Therefore, after a certain number of additional integration by parts, the expressions for flexural and twist are found as:

                                  (6.13)

and,

                                              (6.14)

 

such that,

                                              (6.15)

           

The Dynamic Trigonometric Shape Functions (DTSF’s) are then defined such that the integral expressions and are zero. The variable mechanical properties are averaged differently compared to the previous models developed. The following integral averaging technique is employed to allow for flexibility in the model,

 

                                                  (6.16)

 

so that the dually coupled wing-beam, exhibiting material and geometric couplings, can be easily extended to higher order taper configurations. can be any mechanical property varying along the wing span (refer to Figure 6-2).

Figure  6‑3Text Box: L
: : Dually tapered composite wing-box

 

     Finally, the approximations to the field and test variable w, ,  and are substituted into the above equations and the corresponding DFE matrices are obtained as:

                                                                                                                                                 (6.17)

 

           (6.18)

 

 

     (6.19)

 

 

 

Similar to equation (5.18) and (5.19) deviator expressions can also be added to refine the dynamic stiffness matrix RDFE to incorporate variable mechanical and/or geometric parameters:

 

                       (6.20)

 

                     (6.21)

 

 

 

 

 

The only major difference between equations (6.20) and (6.21) and equations (5.18) and (5.19) is an added bending-torsion coupling associated with term. The deviator matrices are then constructed in the same way leading to:

                            (6.22)

 

where,

       (6.23)

 

 

Due to the unavailability a closed form symbolic integration for the deviator terms. The deviator terms rely on a numerical 16 point gauss quadrature integration.

 

Numerical Free Vibration Results

Wittrick-Williams root counting algorithm