Stephen R. Borneman, Ph.D Candidate

 

 

stephen.borneman@gmail.com

 

 

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Aeroelastic Flutter and Divergence Analysis using a new Dynamic Finite Cracked Element for Defective Laminated Composite Wings

 Introduction

The aeroelastic analysis of laminated composite wings is vital to the prevention of failures induced by oscillatory motion. The aeroelastic instabilities, however, will change, when a crack has initiated in a wing structure and must be accounted for by adjustment to the structural and dynamic model. An aeroelastic normal mode analysis greatly depends on the free vibration modes of the wing. To achieve accurate results a new Dynamic Finite Cracked Element (DFCE) (refer to Chapter 2) is implemented. From the previous chapters both the DFE and DFCE both show excellent accuracy for preliminary coarse meshes. Composite wings consist of two types of bending-torsion couplings, Geometric and Material. Geometric coupling originates from an offset of the centre of gravity (CG) axis from the elastic axis (EA), where material coupling arises from material anisotropy. Geometric or material couplings can cause flutter instabilities in a wing. Wings modeled as beam assemblies can produce various couplings. Since the incentive of this chapter is to study the aeroelastic flutter and divergence of a defective wing, only bending-torsion couplings are considered. To achieve purely bending-torsion behaviour in a composite beam or wing structure, specific laminate stacking sequence must be considered (i.e. Symmetric or unidirectional unbalanced laminates). The beams used in this chapter, to approximate a wing, are assumed to be based on classical laminate theory with solid rectangular cross section and unidirectional plies.

 

Figure 1: Cracked wing approximated using unidirectional composite solid rectangular cross section beam elements.

 

 

A composite unidirectional wing is considered, length, L=1 m, base b=0.25 m and thickness, t=0.02 m. The laminated composite material properties and geometric properties for this wing configuration can be found in Table 1 and Table 2 respectively. The flow is assumed to be quasi-steady, incompressible flow with a lift curve slope of.

 

       

 

From Figure 2 the instabilities are displayed for the current composite wing profile for a wing with a crack located at the 0.2L with a crack ratio of a/b=0.3. In the range of ply angles from 0 to 97 degrees, the type of instability is flutter. Then for ply angles of 97 to 141 degrees the wing will diverge, then begin to flutter again from 141 to 180 degrees. 

                 

The free vibration natural frequencies and modes are extracted using Dynamic Finite Cracked Elements (DFCE) for an intact wing and displayed in  Figure 3 for various unidirectional plies. Usually the frequencies only need to be plotted for the first 90 degrees, as the frequencies are generally a mirror image across the 90 degree line. For a wing, the natural frequencies must be plotted for all 180 degrees due to the geometric coupling, which is developed by an offset of the mass axis from the elastic axis.

 

 

 

In Figure 4 and Figure 5 the normalized divergence and flutter speeds are plotted for various angles ranging from 0 to 180 degrees. In Figure 4, the divergence speeds are observed to change significantly across this range of angles, specifically the divergence speed quickly rises at approximately 30 degrees until 90 degrees. The influence of a static non-propagating crack is observed to have a consistent drop in the normalized divergence speed with increasing crack ratio. The lowest divergence speeds are found for composite wings with a unidirectional ply angles between 96 degrees 146 degrees. In Figure 5, much like the divergence speed plot, the flutter speeds tend to be sensitive to ply angle and crack ratio. When the crack ratio is gradually increased from no crack up a/b =0.6 a drop in flutter speed is observed for most ply angles, except for the unidirectional plies set in the region of 96 degrees to 146 degrees. In this region a flip flop in this trend is seen, where the flutter speed increases with a larger crack.

 

 

From the frequencies plots in Figure 6 to Figure 13 large deviations are observed for both test cases (crack located at 20% and 50% span). Although it’s interesting to note that the different mode numbers are affected by the ply angle in much different ways. For example, for the first mode the highest change in frequency cause by the crack is observed near the 90 degree ply. The data collected at 0, 90, 180 degrees are not valid results and should be ignored, since for these special cross-ply laminates an alternative formulation is required. However the results near 90 degrees are valid. For the second natural frequency the largest difference is notice in the 80 and 110 degree plies, and for the third frequency the there is little to no noticeable change in the frequency near the 90 degree plies. The largest difference from the intact frequencies for the third mode is observed for plies at 70 and 125 degrees.

 

Conclusion

An aeroelastic study has been accomplished and validated for a laminated composite cracked wing using Dynamic Finite Cracked Elements. The influence of a static crack on a laminated composite wing is significant in both the free vibration modes as shown previously in Chapter 2 and on the flutter and divergence speeds observed in this chapter. A reduction in the divergence speeds occurs when the crack size is increased for most unidirectional ply angles considered. Whereas, the flutter speeds are observed to increase in specific ranges of ply angles. The V-g method has proven to be an excellent method for the extraction of the flutter speeds and readily extendible to more complex formulations particularly ones that include unsteady flow.